Henry Ford once said, “Quality means doing it right when no one is looking.”
Great advice—which should only be practiced in principle.
Because, can you really afford to look away when manufacturing errors could cost you $532,000 per hour, totaling $172 million per plant annually?
While Ford built some of the world’s greatest innovations with sheer human ingenuity, the 21st-century manufacturing industry has something he didn’t—real-time data facilitated by digital signage.
And the benefits? Oh, where to start! Imagine live metrics, instant production updates, and the entire manufacturing plant knowing the status of operations at any given moment.
And that is just the tip of the iceberg!
Now, wouldn’t Henry Ford be proud of that?
You will be surprised at how good digital signage is at never missing a deadline. Here’s how it all works.
Basically, by integrating digital signage with manufacturing tracking software, you can access real-time production data whenever and however you want.
All the data is displayed on large and easily visible screens according to your requirements.
This ensures that everyone, from floor workers to managers, has immediate access to critical metrics.
No more waiting for email updates or buried data in spreadsheets.
For example, if your machine performance drops, production monitoring software makes it instantly visible, prompting immediate corrective action.
This seamless flow of information enhances manufacturing productivity, reduces downtime, and ultimately optimizes the entire production process.
But that’s not all. Manufacturing monitoring software through digital signage has a lot more benefits.
Tracking production in a manufacturing environment is no small feat.
From raw materials to finished products, countless moving parts need to be monitored at all times.
Without a centralized system to track this progress, it’s easy to lose sight of where things stand.
This can result in delays, excess waste, and inefficiency.
Digital signage, powered by manufacturing monitoring software, transforms this process by providing a constant stream of real-time production metrics directly on the factory floor.
Let’s understand this through a scenario.
Your business is overseeing a high-volume production line.
As the process unfolds, you can use the manufacturing tracking software to always showcase the key information.
Such as remaining orders, current production rate, machine updates, etc.
This visibility with manufacturing tracking software keeps operations on track, aligns everyone with production goals, and enables tracking your production from first to last.
Not only your production, digital signage for manufacturing with production monitoring software can change a lot of other aspects for good, such as employee efficiency and quality control.
Also Read: Your Roadmap to The Right Digital Signage Software
Efficiency is key to successful manufacturing, but it's not always easy to achieve.
Factors like machine uptime, worker productivity, inventory flow, and quality control must be closely monitored to prevent bottlenecks within a manufacturing process.
The main challenge lies in managing all this information effectively and quickly.
This is where digital signage steps in with manufacturing process monitoring software.
Manufacturing live monitoring, in particular, allows you to manage and visualize tons of data to instantly see if anything requires a change.
Let’s consider a slight dip in production speed.
Digital signage automatically showcases this information wherever you want.
Did You Know: 58% of plants face replacement-part costs and 73% incur maintenance-repair labor expenses weekly, daily, or constantly. With real-time monitoring, you can catch issues early, saving both time and money on the factory floor.
If you are curious to know more about the tech behind digital signage, click here.
You know who’s the undisputed king of quality? Nike.
With nearly 800 contracted factories in their manufacturing processes, Nike takes consistency and waste reduction very seriously. Back in 2011, the athletic giant adopted continuous improvement practices—essentially running a lean inventory system where you only produce when there’s demand.
Now, when you’ve got contracts for 200,000 products, you can’t just stroll into the warehouse and start counting sneakers.
You already know who’s coming to the rescue: digital signage integrated with production monitoring software.
The production monitoring software, powered by AI, tracks everything—manufacturing records, machine timings, habits, and even historical defect rates. It then provides personalized suggestions to lower those pesky defects.
And here’s the cherry on top: digital signage with live manufacturing monitoring can predict timing or practices that might lead to quality issues.
Yes, you heard that right—digital signage is that smart. The manufacturing live monitoring flags deviations from quality standards in real time.
Want monthly production updates in one place? Done. It’s a proactive system that minimizes defects and smooths workflows like a pro.
Example: Imagine a sneaker production line where a machine’s alignment starts slipping, creating uneven soles. Without real-time monitoring, the issue might go unnoticed for hours, ruining thousands of units. With digital signage and manufacturing process monitoring software, the deviation is flagged instantly, the machine is adjusted, and you’ve just saved yourself from a costly recall.
Book a demo today to find out how you can make the most of digital signage.
Also Read: Real-Time Displays: Enhancing Operational Transparency and Control
Mastering tracking and quality control with digital signage can transform your decision-making.
Manufacturing monitoring software enhances your choices by optimizing data collection and visualization across the production line.
It helps to bypass and avoid any unwanted malfunctioning in your production. An example of this would be discovering a spike in defective units early on—without these insights, you risk wasting time and materials on entire batches.
To avoid this kind of situation, you can use digital signage with manufacturing process monitoring software and track every metric of your production.
That big digital screen lets your team see all the key aspects of any defects, unit number, and who’s in charge, along with probable reasons and solutions to avoid them in the future.
When your tracking is on the right track, you’re bound to make the right decision!
Read more informative articles on digital signage here.
You can optimize your costs with the help of digital signage and manufacturing tracking software!
Digital signage reduces costs in production by providing real-time data on machine performance, production metrics, and potential issues.
Let’s say one of your machines starts consuming more energy than usual, causing a surge in production costs.
You need real-time tracking to spot it in the first place. This allows you to visualize malfunctions and machine downtimes in a seamless manner through manufacturing process monitoring software.
Companies that use real-time monitoring systems can reduce unplanned downtime by up to 20%.
Added to that, it gives you a faster response to proactive maintenance of your production.
This not only saves on energy costs but also reduces the risk of costly machine breakdowns.
Now, you’re not just cutting costs—you’re optimizing your entire production process for long-term profitability!
Also Read: Why Digital Signage is a Game-Changer for Manufacturing
You’ve learned how digital signage can be helpful for your production tracking, boost efficiency, and improve decision-making—all while keeping costs in check.
But here’s the next step: don’t let this be just another idea you read about.
It’s time to take action and see the difference in your manufacturing process.
With L Squared, you get a custom digital signage solution that helps you make the most of your manufacturing business. With multiple integrations to all the popular tools in the industry, you can choose what your team sees at every part of the process.
Ready to unlock your production’s full potential?
Reach out to L Squared today and explore how digital signage can elevate your manufacturing operations to new heights.
Real-time production tracking in manufacturing can be achieved by integrating digital signage with production monitoring software. This setup displays live metrics and updates on large screens visible across the factory floor, ensuring that everyone, from floor workers to managers, has immediate access to critical production data. This visibility with manufacturing tracking software allows teams to promptly address any issues, reduce downtime, and optimize production processes.
Production tracking software, aka manufacturing tracking software, is a digital tool used in manufacturing to monitor and record every aspect of the production process in real-time. It tracks machine performance, production rates, quality control, and more. When paired with digital signage, this production monitoring software offers a centralized way to display key production metrics, helping to maintain efficient workflows and reduce production costs through timely insights.
Digital signage through manufacturing tracking software helps businesses by providing a continuous display of real-time production data, helping teams stay informed and aligned. Digital signage allows quick responses to potential issues and minimizes defects by showcasing production metrics, machine statuses, and quality control alerts. This approach enhances productivity while also helping lower costs through proactive maintenance.